Calipers & Height Gages

Calipers

Calipers were originally used to make measurements of opposing parallel planar surfaces or internal or external diameters of parts. Modern slide calipers are more versatile and can measure step heights, hole depths, and other surfaces as well.

Non-graduated calipers are used as comparison tools. The caliper is closed onto the surfaces of the part and can be compared to a steel rule, gage block or other tool.

Spring Joint Calipers

Spring Joint Calipers

Firm Joint Calipers

Firm Joint Callipers

Inside

Inside Calipers

Outside

Outside Spring Joint Callipers

Odd-Leg (Hermaphrodite)

Odd-leg or hermaphrodite calipers are used for laying out a distance from the edge of a part. These calipers are also called “Jenny calipers.”

Hermaphrodite or Odd-Leg Calipers

Odd leg calipers are used to make layout marks on a workpiece. The blunt leg slides along the edge of the part and the sharp leg scratches a mark. Layout dye is usually used to make the marks visible. Odd-leg calipers are available with adjustable/replaceable scriber legs.

Odd-leg caliper scribing position marks

Slide Calipers

Slide calipers are generally graduated calipers used for making measurements directly. Slide calipers can make internal, external, step and depth measurements. To determine which surfaces can be used to make measurements, close the caliper completely. The flush surfaces on the closed caliper can be used to take measurements.

Slide calipers can take a variety of types of measurements.

The most common types are:

  • Vernier Calipers
  • Dial Calipers
  • Digital Calipers

Vernier Caliper

Vernier calipers have two scales, a main scale and a vernier scale. On the metric vernier caliper shown below, the reading on the main scale is 3mm. When the reading from the vernier scale (

Metric vernier caliper (reading: 3.86 mm)

Inch vernier calipers usually have a main scale that is graduated to the nearest .025 inch (as shown below). The vernier scale allows reading to the nearest .001 inch.

Inch vernier caliper (reading .106 inch)

Dial Caliper

Dial calipers typically work on a rack and pinion gear system, and are available in a variety of resolutions.

Dial Calipers

Metric dial calipers are often graduated as shown below, with the main scale in millimeters and the dial giving the first and second decimal places.

Metric dial caliper reading 5.21 mm

Inch dial calipers often have a main scale resolution of .1 inch and the hundredths and thousandths places on the dial. Some dial calipers have one revolution per .1 inch and others have one half revolution per .1 inch.

Inch dial calipers reading .926 inches.

Digital

Height Gages