Head Components

  • Motor
    • Switch
  • Spindle
    • Drawbar
    • Brake Lever
    • High-Low Shift Lever
    • Spindle Speed Control
  • Quill
    • Quill Lock
    • Quill Coarse (Sensitive) Feed Handle
    • Quill Fine Feed Handwheel
    • Quill Power Feed Engage
      • Reversing Knob
      • Feed Rate Lever
      • Feed Trip Cam Lever
    • Quill Depth Stop
  • Tilt Adjust
    • Binding Studs
    • Tilt Locks

Motor

The motor is the source of spindle power.

The motor is the source of spindle power.

Switch

Many mills use a reversing drum switch that allows the motor to turn in either direction. The forward direction of the spindle is determined by the switch position and the High-Low shift lever (below).

Spindle

The spindle rotates inside of bearings held in the quill. Ordinarily it has tapered nose that receives a collet or tapered tool holder.

The spindle rotates inside of the quill. It is the main tool interface.

Drawbar

The drawbar threads into the top of a tool holder or collet and pulls it securely into the spindle.

The drawbar holds tooling in the spindle.

A common arrangement on manual mills is for the drawbar to be threaded into the back side of an R8 collet or tool holder. Here a collet is shown being held with the drawbar.

Some mills are equipped with power drawbars for fast tool changes.

An R8 collet being secured with a drawbar.

Brake Lever

The brake lever is used to slow the spindle or prevent it from turning when stopped. On some mills, the brake lever is used to keep the spindle stationary while the drawbar is tightened or loosened. This is a common method for tool changing on manual machines.

The brake lever is often used in tool changes.

High-Low Shift Lever

Most mills are equipped with a low and high gear setting. The high-low shift lever is used to change from one to the other. Sometimes this is called the back gear lever. Putting the machine in low gear usually changes the direction of spindle rotation. The lever also has a neutral position which allows the spindle to turn freely for tooling setups.

The high-low shift lever selects high or low gear.

Spindle Speed Control

Spindle speed on a mill can be changed in different ways. Some mills require changing belt pulley positions, some have variable speed drives or other devices. The speed control wheel shown is for a variable speed pulley drive.

A variable speed pulley drive speed controller.

Quill

The quill houses the spindle and is free to move up and down. Many mills have a quill that can fed via powerfeed. Powered quills are often used for boring operations.

Quills can also be fed manually for operations such as drilling and tapping.

The quill houses the spindle and moves up and down.

Quill Lock

For ordinary milling operations, the quill must be held securely to prevent movement. The quill lock is engaged for these operations.

The quill lock prevents the quill from moving up and down.

Quill Coarse (Sensitive) Feed Handle

One way to move the quill is by using quill coarse or sensitive feed handle. The quill lock must be disengaged to use the feed handle. This is the most common way to feed drills and reamers on the mill.

The coarse or sensitive feed handle moves the quill quickly by hand power.

Quill Fine Feed Handwheel

The quill fine feed handwheel moves the quill with more precision than the sensitive feed lever allows. Generally, the quill powerfeed is disengaged when using the fine feed handwheel. These wheels are often removed from milling machines because they are rarely used in many industries.

Quill Power Feed Engage

To use the quill power feed, the worm gear driving it must be engaged. However, when not in use it is advisable to disengage it to prevent wear and premature failure.

The quill power feed is engaged via this lever.

Reversing Knob

The quill powerfeed direction can be changed by pulling or pushing the reversing knob. Usually this knob is knurled and may be seen on the axis of the fine feed control handwheel.

The reversing knob controls the direction of the quill feed.

Feed Rate Lever

The feed rate of the quill power feed can be selected with the feed rate lever on the side of the head.

The feed rate lever controls the speed of the downward or upward quill powerfeed.

Feed Trip Cam Lever

The quill powerfeed can be automatically disengaged when the quill reaches a depth set by the quill depth stop. The feed trip cam lever engages and disengages the feed either manually or by striking the quill depth stop.

The quill powerfeed is engaged via the cam lever.

Quill Depth Stop

The depth at which the powefeed is disengaged is controlled by setting the quill depth stop. This stop is also useful for manually feeding to a particular depth.

The depth stop controls the depth of power and manual quill feeds.

Tilt Adjust

The head can be tilted using the tilt adjust worm drive. First the binding studs (below) are loosened. The head must be swept in whenever it is returned to its normal position.

The head can be tilted by a worm drive.

Binding Studs

The binding studs on the front of the head casting hold the head to the head adapter and prevent it from moving. These are loosened when the head is to be tilted, but must be re-tightened carefully to prevent damage to the quill.

Binding studs prevent the head from tilting, but must be re-tightened carefully.